Architecting a central PostgreSQL operations platform to eliminate manual spreadsheet reconciliation and streamline real-time supply chain velocity across 14 distribution centers.
The organization operated across 14 separate warehouse hubs, each using legacy desktop inventory software that didn’t communicate in real-time. Staff relied on end-of-day Excel exports to balance stock counts.
This lag created severe stock-outs during unexpected demand surges, while regional managers spent over 4 hours every morning manually consolidating vendor purchase orders across locations.
Rather than attempting to band-aid existing spreadsheets with third-party automation tools, TheNexusLogic designed a unified PostgreSQL database with normalized SKU tracking, barcode scanner endpoints, and atomic transactions.
We developed custom microservices responsible for calculating inventory consumption velocity, triggering automated supplier purchase orders the moment stock breached configured reorder thresholds.
